Unicomp X-Ray High Speed Counting System CX7000

All X-ray machines manufactured by Unicomp Technology meet the FDA-CDRH Regulation CFR 21 1020.40 Subchapter J for cabinet x-ray systems. The FDA – CDRH standard for cabinet x-ray systems states that radiation emission will not exceed. 5millirem a /hr.2″from any external surface. Our machines (Leakage <1μSv/h) are typically 5-10 times less than the international standards are typically 5-10 times less than the international standards.

Description

An advanced non-destructive component counting solution designed for high-volume electronics manufacturing and inventory control. Built on proven X-ray imaging technology, the CX7000 delivers fast, precise, and reliable counting of SMD components directly on tape and reels without unwinding, significantly improving efficiency compared to traditional manual or optical counters.

Key Features & Capabilities

  • High-Speed X-Ray Counting: Delivers rapid component counts in under ~10 seconds per reel for typical 7″–17″ sizes, dramatically reducing labor time.

  • Non-Destructive Inspection: Uses high-resolution X-ray imaging to count components without risk of damage or loss, preserving tape integrity.

  • Exceptional Accuracy: Provides industry-leading counting accuracy up to ≥99.99% across a wide range of component types and sizes, including ultra-small 01005 parts.

  • Wide Compatibility: Supports multiple reel sizes (typically 7″–17″) and a broad variety of discrete components such as resistors, capacitors, transistors, diodes, crystals, and more.

  • Integrated Data Connectivity: Seamlessly links with ERP, MES, WMS and other smart storage systems for streamlined inventory management and traceability.

  • User-Friendly Operation: Intuitive interface and one-button counting operation require minimal training; advanced models include barcode scanning, label printing, and optional fingerprint access control.

  • Safety & Compliance: Fully shielded X-ray cabinet design ensures emissions well below international safety standards (typically <1 μSv/h), meeting FDA CDRH and global regulations.

Technical Highlights

  • X-Ray Source & Detector: Sealed X-ray tube with high-resolution flat panel detector (FPD) providing detailed imaging and reliable counting.

  • Inspection Area: Large effective detection area suitable for a variety of component and reel sizes.

  • Computer & Software: Industrial PC platform with Windows-based interface, facilitating quick analysis and data export.

  • Performance: Combines high frame rate imaging and powerful counting algorithms to deliver rapid throughput and precise results.

Applications

Ideal for electronics manufacturing, semiconductor assembly, quality control, incoming inspection, and warehouse inventory management, the CX7000 enhances operational efficiency across production lines and distribution centers by automating the counting process and reducing human error.

APPLICATION

Application Field


Reels
Accuracy Others Components Accuracy
01005 99.99% Transistors 99.99%
0201 99.99% Bulks 99.99%
0402 99.99% ESD Packages 99.9%
0603 99.99% Tubus 100%
0805 99.99% JEDEC TRAY 1

%

1206 99.99% Other Resistance & Capacity 99.99%

 

Features

 

Inspection Images

 

Dimensions and Appearance 

 

SPECIFICATION

System Summary
Footprint 800(W)×800(D)×1900(H)mm Plywood Packing Szie 1150(W)×1110(D)×2150(H)mm
Machine Weight 780 kg Packing Weight 980 kg
Power Spupply AC 110/220V, 50/60Hz Power Consumption Max. 1.5kW
X-Ray Tube
Tube Type Sealed Current Max. 700 μA
Voltage 80 kV Focus Spot Size 0.03 mm
Imaging System
Detector Flat Panel Detector (FPD) Pixel Size 139 μm
Effective Inspection Area 430*430mm Frame Rates 2 fps
Pixel Matrix 3072*3072 pixel AD Conversion 16 bits
Inspection Ability Industrial PC
Tape & Reel size 7’’-17’’ Monitor 24’’ FHD LCD Display
Scan Height ≤ 80mm System OS Windows 10 64bit
Inspection Min. Component 01005 Hard Disk 256G (SSD) + 1T (HDD)
Inspection Accuracy 99.99% RAM 16 GB
Inspection Speed 10s/Tape & Reel (7’’-17’’)
10s (7’’*4 Tape & Reel )
CPU Model Intel i7 Processor
Support Connection with MES, ERP and WMS Intelligent Storage System.
Other Features
Door Open Auto-door, Anti-Pinch Feeding Method Manual
Radiation Monitoring Safety Protection, Real-time  Monitoring of Radiation X-Ray Safety ≤0.5μSv/h

(Meets All International Standards)

Accessories Barcode scanner, Printer, Portable  Radiation Meter,Finger-Print  Recognition Authority Management Fingerprint Access Management System, and Support Password Accessing.

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