X-Ray Inspection Equipment AX8200

A reliable non-destructive X-ray inspection system designed for detailed internal inspection of electronic components and assemblies. It provides high-resolution imaging to detect hidden defects such as solder voids, cracks, misalignment, and internal structural issues without damaging the product.

 

Description

X-Ray Inspection Equipment AX8200 is a powerful and versatile non-destructive X-ray imaging system engineered for advanced inspection, defect analysis, and quality control across electronics manufacturing and other high-precision industries. It combines high-resolution imaging, flexible motion control, and automated measurement tools to support complex inspection tasks with exceptional accuracy and reliability.

Key Features & Capabilities

High-Resolution X-Ray Imaging

  • Equipped with a sealed X-ray tube up to 90 kV and a fine focal spot (~5 μm) for detailed imaging of internal structures.

  • Capable of magnification up to 600× to reveal subtle defects, solder voids, wire connections, and material inconsistencies.

Sophisticated Imaging & Measurement Software

  • Built-in tools support automatic measurement of BGA solder voids and multiple geometric parameters (distance, angle, diameter, polygon shapes, PTH fill rate).

  • CNC-programmable inspection routines streamline repeated inspections and enhance workflow efficiency.

  • Real-time display of voltage, current, angle, date, and imaging status.

Intelligent Motion & Control System

  • Five-axis motion manipulator (X/Y/Z1/Z2/T) with joystick, keyboard, and mouse control enables precise positioning and oblique views up to ±60° for comprehensive inspection angles.

  • Large working area supports inspection of components and assemblies with maximum loading up to approximately 510 × 420 mm and inspection area near 435 × 385 mm.

Industrial-Grade Computing & Display

  • Industrial PC runs Windows 10 64-bit OS with Intel i7 processor, 8 GB RAM, and 1 TB storage for stable performance.

  • High-definition LCD display (typically ~22″) provides clear visual feedback and inspection visuals.

Safety & Operational Efficiency

  • Integrated electromagnetic interlocks and warning lights ensure operator safety.

  • X-ray auto-shutdown after inactivity reduces energy consumption and leakage remains well below international safety limits (<1 μSv/h).

  • Mounted on wheels for optimized mobility within lab and production environments.

Applications

The AX8200 is ideal for inspecting a wide range of items and materials, including but not limited to:

  • Lithium battery assemblies, including detection of polar solder joint defects and coiled battery casing anomalies.

  • PCB assemblies & semiconductor packages such as BGA, CSP, LED, flip-chip, and QFN.

  • Electronic modules and connectors, aerospace components, small metal cast parts, and photovoltaic materials.

  • Specialized industrial inspection where internal defects or structural integrity assessment is critical.

APPLICATION

The AX8200 X-Ray Inspection Equipment is a high-resolution industrial X-ray system designed for precise non-destructive inspection of electronic and industrial components. It is widely used for defect detection and quality inspection of lithium battery components, BGA/CSP/LED/flip-chip semiconductors, electronic connectors, small metal castings, and parts used in aerospace and photovoltaic applications.

Equipment Features

1.Functions: Fully automated intelligent X-ray inspection system with stable performance, designed for high-precision defect detection in electronic and industrial components.

2.Safety: High-level radiation protection design, with leakage levels well below national safety standards, supported by multiple built-in safety interlock mechanisms.

3.Operation: User-friendly operation with intelligent image processing and optimization functions, enabling fast setup, easy operation, and consistent high-quality imaging results.

4.High Detection Efficiency: Optimized for high-speed inspection, supporting efficient quality control and suitable for integration into automated or production-line inspection environments.

Inspection Images

High resolution X-ray image can directly show the tire inner quality (foreign objects, parts do not meet the requirements (missing or more), radial cord (including splices open), and belt defects such as cord fold, distortion, splices overlap, excessive strap layer difference, blister or separate layer, radial cord or bead cord crossing, etc

Dimensions and Appearance 

SPECIFICATION

System Summary

Dimension 1090*1265*1810mm
Machine Weight 1000KG
Power supply 110-220AC/50-60Hz
Power Consumption 1.5kW

X-Ray Tube

X-ray tube type Sealed
Max Power 8W
Tube Voltage  0-90V(Adjustable)
Focus Spot Size 5μm

Imaging System

Detector Flat Panel Detector
Pixel Size 84μm
Effective Imaging Area 129×129 mm
Pixel Matrix 6lp/cm
Frame Rates 20fps
System Magnification 600X

Motion Control System

Movement Control Joystick, Keypad & Mouse
Max Loading Area/Weight 510*420mm / 10kg
Max Inspection Area 420*380mm
Oblique Views Max. ±60°
Manipulator 5-axis with X / Y / Z1 / Z2

Industrial PC

Monitor 21.5’’ FHD LCD Display
System OS                                                   Windows 10 64bit
Hard disk 1TB
RAM 8GB
CPU Model Intel i7 Processor

Other Features

Energy Saving X-Ray Auto-off when it’s out of work over than 5 minutes
Safely Operation Electromagnetic Interlock and warning Light
Portable Design Mounted with Wheels on Machine Bottom
X-Ray Safety <1μSv/h (Meets All International Standards)
*Specifations are subject to change without notice, All trademarks are the property of the system maker

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Please fill in the request form below and one of our engineers will contact you to discuss your system requirements and if we can help, our typical response time is within 1 – 3 working day.